Pipe Lining and Coating

Pipe Lining and Coating
Details:
Our pipe lining coating system is a high-performance corrosion protection solution designed for industrial piping. pipelining and coatin. By applying multi-layer organic or inorganic coatings on carbon steel, stainless steel, and alloy steel surfaces, it effectively isolates moisture, oxygen, chemicals, and marine environments, significantly extending pipeline service life.
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Description
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Our pipe lining coating system is a high-performance corrosion protection solution designed for industrial piping. pipelining and coatin. By applying multi-layer organic or inorganic coatings on carbon steel, stainless steel, and alloy steel surfaces, it effectively isolates moisture, oxygen, chemicals, and marine environments, significantly extending pipeline service life. The system covers shop pre-coating, field joint coating, underground protection, and offshore applications, utilizing advanced surface preparation, spray technology, and quality control. We offer complete primer-midcoat-topcoat systems, meeting corrosion protection needs from ambient to high temperature, onshore to deep sea. Widely used in oil & gas, chemical, power, offshore, and municipal sectors.

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Key Features

 

1

Standards:

Chinese Standards:
GB/T 23257-2017 (PE Coating for Buried Pipes)
SY/T 0414-2017 (PE Tape Coating)
SY/T 0447-2014 (Epoxy Coal Tar)
GB/T 50325-2020 (Industrial Corrosion Protection Design)
International Standards:
ISO 12944 (Paints for Steel Structures)
NACE SP0169, SP0388 (Coating Performance)
API RP 579 (Fitness-for-Service)
SSPC-PA 2, ASTM D1654 (Coating Testing)
EN 12063, ISO 21809 (Pipeline Coatings)

2

Coating Materials & Systems:

Common Coating Types:
Epoxy Zinc-Rich Primer: Cathodic protection, strong adhesion
High-Build Epoxy Midcoat: Barrier protection
Polyurethane Topcoat: UV resistance, color retention
Inorganic Zinc Silicate: High-temp (≤400°C), fire-resistant
FBE (Fusion Bonded Epoxy): For buried pipes
3LPE/PP: FBE + adhesive + PE/PP, for long-distance pipelines
Spray Polyurea: Fast cure, impact-resistant, for field joints
Temperature Range:
Standard: -20°C to 120°C
High-temp: 120–400°C
Low-temp: -50°C to 80°C

3

Dimensions & Application:

OD: Φ15–3000mm (NPS 1/2" – 48")
Length: Single pipes, spools, fittings
DFT (Dry Film Thickness):
Industrial: 200–300μm
Heavy-duty: 300–600μm
FBE: 300–500μm
3LPE: 2.0–3.7mm
Application Methods:
Airless spray, brushing, rolling
Electrostatic powder coating (FBE)
Hot-dip coating (small parts)

4

Applications:

Oil & Gas: Long-distance pipelines (FBE, 3LPE), offshore platforms
Chemical/Petrochemical: Process piping, reactors
Power: FGD systems, cooling water
Offshore: Subsea pipelines, shipboard systems
Municipal: Buried water/gas pipes
Pharma/Food: FDA-compliant epoxy coatings
Nuclear: Containment piping, secondary loops

5

Certifications & Approvals:

Classification Society Certifications: CCS, ABS, DNV, LR, BV, NK
Provide: Type Approval, adhesion test, salt spray, cathodic disbondment reports
Owner & Engineering Company Approvals:
ISO 9001, 14001, 45001
NORSOK M-501, Shell DEP 13.02.10.10
ExxonMobil GP 20-54-200, Total GS EP CORR 002
BP PS-SP-0002
Approved by CNPC, Sinopec, CNOOC, Saudi Aramco, Chevron, BASF, DuPont, Siemens

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Common Customer Questions (Q&A Format)

 

Q: What is the typical service life of pipeline coatings?

A: Heavy-duty coatings last 10–20 years; FBE/3LPE with cathodic protection can exceed 30 years.

Q: How to select the right coating system?

A: Based on environment, temperature, UV exposure, and mechanical risk. We provide expert selection support.

Q: How is coating thickness measured? Do you provide reports?

A: Magnetic gauges measure DFT. We provide test reports per ISO 19840 or SSPC-PA 2.

Q: Do you support field joint coating?

A: Yes, using heat-shrink sleeves, cold-applied tapes, liquid epoxy, or polyurea.

Q: What coating for high-temp pipes (e.g., 200°C+)?

A: Inorganic zinc silicate + high-temp epoxy or ceramic coatings, up to 400°C.

Q: Suitable for food/pharma use?

A: Yes, FDA-approved solvent-free epoxy coatings available.

Q: What is the adhesion requirement? How tested?

A: ≥5MPa (pull-off test, ISO 4624). We test and report per batch.

Q: Do you provide cathodic disbondment testing?

A: Yes, FBE/3LPE tested per SY/T 0414, ISO 21809 for CP compatibility.

Q: What is the lead time?

A: Shop coating: 7–15 days; Field service: On-site teams available globally.

Q: Suitable for subsea pipelines?

A: Yes, FBE+3LPE or dual-layer epoxy systems for subsea use.

Q: What surface preparation is required?

A: Blast cleaning to Sa 2.5, roughness 40–75μm (ISO 8501-1).

Q: Do you offer design and training services?

A: Yes, including system design,construction plan, and operator training

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