Your Professional Steel Flange Supplier

 

 

Sunlion Piping Engineering Co., Ltd. is a global supplier of piping systems and structural steel modules for energy, petrochemical, offshore, nuclear, and heavy industrial projects. With over 20 years of international project experience, Sunlion delivers vertically integrated solutions from raw materials to finished modules. The company serves leading EPC contractors and end users worldwide, providing compliant products, modular fabrication, inspection coordination, and OEM/ODM customization to support efficient and reliable project execution.

 

 
  • Stainless Steel Flanges
    Stainless steel weld flanges is critical components in industrial piping systems, widely used in oil & gas, petrochemicals, power generation, offshore engineering, pharmaceuticals, and food
  • Carbon Steel Pipe Flange
    Carbon steel pipe flange and low-alloy steel flanges are the most widely used connecting components in industrial piping systems, applied in oil & gas, petrochemicals, power generation, shipbuilding,

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why choose us
 
 
 

Quality Control

All products are manufactured to recognized standards such as ASME, DIN, GB, and JIS and undergo coordinated inspection and testing by third-party organizations such as SGS to ensure traceability and consistent quality.

 
 

Customization Services

We offer OEM and ODM services, tailored to project requirements, including material grades, dimensional tolerances, marking systems, packaging methods, and documentation, to meet both standardized and project-specific engineering needs.

 
 

Integrated Supply Chain

We manage the entire supply chain, from steel pipe sourcing to prefabricated piping and structural modules. This integrated model simplifies procurement coordination, improves schedule control efficiency, and minimizes interface risks between multiple suppliers in complex projects.

 
 

Sales Markets

With over two decades of experience executing international projects, we have delivered materials and modules to projects in the Middle East, Australia, the Americas, Africa, and Europe, supporting EPC general contractors under various technical standards and logistical conditions.

 

 

Specification

 

Specification Item

Details

Product Name

Steel Flange

Flange Type

Weld Neck, Slip-On, Socket Weld

Material

Stainless Steel (304, 304L, 316, 316L)

Standards

ASME, EN, GB

Size Range

DN15 – DN2000

Pressure Rating

Class 150 – Class 2500

Facing Type

RF, FF, RTJ

Manufacturing Process

Forged and machined

Surface Finish

Machined, pickled

Application

Oil & gas, petrochemical, power, piping systems

 

Benefits of Steel Flange

 

Strength and Durability

Steel flanges provide robust connections that can withstand high pressure, temperature, and mechanical stress, ensuring long-term reliability and safety.

01

Versatility

Available in various types, sizes, and materials, steel flanges can be tailored to meet specific application requirements, offering flexibility in design and installation.

02

Ease of Maintenance

Steel flanges allow easy access to piping systems for inspection, cleaning, and maintenance, reducing downtime and improving operational efficiency.

03

Leak-Proof Connections

Properly installed steel flanges provide a leak-proof seal, preventing fluid or gas leakage and ensuring the integrity of the piping system.

04

Compliance with Standards

Steel flanges are manufactured to meet industry standards and regulations, ensuring quality, safety, and performance in critical applications.

05

 

Types of Steel Flange

 
 
Weld Neck Flanges

Description: Weld neck flanges have a long tapered hub that is welded to the pipe, providing high strength and resistance to dishing.
Uses: Ideal for high-pressure and high-temperature applications, such as oil and gas pipelines and chemical processing plants.
Benefits: Excellent strength, fatigue resistance, and a smooth bore that matches the pipe's internal diameter, reducing turbulence and erosion.

 
Slip-On Flanges

Description: Slip-on flanges are slipped over the pipe and then welded both inside and outside to provide strength and prevent leakage.
Uses: Suitable for low-pressure applications where welding is feasible, such as water supply systems and low-pressure pipelines.
Benefits: Easy to install, less expensive than weld neck flanges, and requires less accuracy in cutting the pipe to length.

 
Socket Weld Flanges

Description: Socket weld flanges have a socket into which the pipe is inserted and then fillet welded at the top, providing a strong and leak-proof joint.
Uses: Used for small-diameter, high-pressure pipes, particularly in chemical plants and hydraulic systems.
Benefits: Provides a smooth bore and better fluid flow, suitable for applications where high pressure and small pipe sizes are involved.

 
Blind Flanges

Description: Blind flanges are used to close the ends of piping systems, pressure vessels, and valves.
Uses: Ideal for isolating a section of the pipeline for maintenance, testing, or repair in industries like petrochemical and oil refining.
Benefits: Allows easy access to the pipeline, provides a reliable seal, and can be used for pressure testing of equipment.

 
Lap Joint Flanges

Description: Lap joint flanges are used with a stub end and are not welded or fixed to the pipe, allowing for easy assembly and disassembly.
Uses: Commonly used in systems requiring frequent inspection, maintenance, or replacement, such as food processing and pharmaceutical industries.
Benefits: Flexibility in alignment, reusable, and less expensive when used with stub ends.

 
Threaded Flanges

Description: Threaded flanges have a threaded bore that matches the external threads on the pipe, allowing for easy assembly without welding.
Uses: Suitable for low-pressure and non-critical applications, such as water treatment plants and utility services.
Benefits: Easy installation and removal, ideal for systems where welding is not practical or allowed.

 
Orifice Flanges

Description: Orifice flanges are used with orifice meters to measure the flow rate of fluids in the pipeline.
Uses: Commonly used in industries like petrochemical, chemical, and water treatment for flow measurement and monitoring.
Benefits: Accurate flow measurement, easy installation and removal for maintenance, and cost-effective solution for fluid flow measurement.

 
Ring Type Joint (RTJ) Flanges

Description: RTJ flanges have a specially designed groove that holds a metal ring gasket, providing a strong and leak-proof seal.
Uses: Ideal for high-pressure and high-temperature applications, such as oil and gas drilling and production facilities.
Benefits: Provides a robust seal, suitable for harsh environments, and prevents leakage in high-pressure systems.

 

 

The Fundamental Role of Steel Flange

Creating Secure, Maintainable Connections

The primary purpose of steel flanges is to provide strong yet removable connections between piping components. Unlike permanent welded joints, flanged connections allow for system disassembly when maintenance, inspection or modifications are required. Steel flanges use gaskets between mating surfaces to create pressure-tight seals, with bolt tension ensuring uniform compression. This design enables easy access to valves, pumps and other equipment without requiring pipe cutting. Different flange face types (raised face, flat face, ring-type joint) are engineered for specific pressure ratings and sealing requirements, making steel flanges versatile solutions for diverse operating conditions.

 

Accommodating System Expansion and Flexibility

Steel flanges provide inherent flexibility in piping system design and future expansion. Their modular nature allows engineers to plan for potential system modifications by including flanged connections at strategic locations. This proves particularly valuable in industrial plants where process changes are common. Expansion joint flanges with flexible elements can absorb thermal movement in high-temperature pipelines, while vibration-isolating flange designs help dampen mechanical vibrations in pump and compressor systems. The ability to easily disconnect and reconnect piping sections makes steel flanges indispensable in facilities requiring operational flexibility.

 

Ensuring Safety Under Extreme Conditions

In high-pressure and high-temperature applications, properly specified steel flanges maintain system integrity under demanding operating conditions. Their robust construction and precise engineering prevent catastrophic failures that could lead to leaks, spills or explosions. Specialized flange designs like weld neck types provide reinforcement in critical services, while proper material selection ensures compatibility with corrosive or hazardous media. The bolted connection design of steel flanges allows for controlled assembly and disassembly procedures, reducing risks during maintenance operations compared to welded alternatives.

 

 

Steel Flange Material Types

 
 
01
 

Carbon steel

Carbon steel flange is a common type, mainly made of Q235, 20# (A234), A105, etc. Its advantage is that the price is relatively low and it is suitable for pipeline connections under certain low pressure and normal temperature conditions. However, carbon steel flanges have poor corrosion resistance and are easily affected by moisture, oxygen and other environmental factors, and have a relatively short service life.

 
02
 

Stainless steel

Stainless steel flange is a high-quality flange material, mainly made of stainless steel materials such as 304, 316, and 316L. Stainless steel flanges have good corrosion resistance and are widely used in some special environments such as high temperature and high pressure.

 
03
 

Alloy steel

Most alloy steel flanges refer to chromium-molybdenum alloy steel. Alloy steel flanges have excellent high temperature resistance and corrosion resistance, and are especially suitable for pipeline connections under high temperature and high pressure environments. The price of alloy steel flanges is relatively expensive, and the application fields are generally in high-end industries such as chemicals and pharmaceuticals.

Stainless Steel Weld Flanges

 

Application of Steel Flange

 

Pipeline systems

Steel flanges are widely used in pipelines for various industries, including oil and gas, chemical processing, and water treatment. They allow for easy assembly and disassembly of pipe sections, making maintenance and repairs more accessible.

Pressure vessels

They are used in the construction of pressure vessels, such as boilers and tanks. They ensure a tight seal to contain high-pressure fluids or gases safely.

Petrochemical industry

In refineries and chemical plants, steel flanges are crucial for connecting pipes, valves, and equipment that handle corrosive and high-temperature materials.

Food and beverage industry

They are preferred in the food and beverage industry due to their hygienic properties. They are used in the construction of processing equipment and pipelines.

Shipbuilding

Steel flanges are used extensively in shipbuilding for their resistance to saltwater corrosion. They connect various components in a ship's piping systems.

Power generation

Power plants, including nuclear, fossil fuel, and renewable energy facilities, use steel flanges to connect pipes and valves in critical systems.

Aerospace

They are used in aircraft and aerospace applications where high strength and resistance to extreme temperatures are required.

Construction

In construction, steel flanges are used in building hvac systems, plumbing, and fire protection systems to connect pipes and ensure a secure and leak-free installation.

Wastewater treatment

Steel flanges are used in wastewater treatment plants to connect pipes and components in various treatment processes.

 

Customization Services
 

We offer customized steel flange manufacturing solutions to meet your needs. Key customization options include:

Material Grades

Customizable

Standards & Dimensions

Customizable

Pressure Ratings

Customizable

Flange Types

Customizable

Facing & Machining

Customizable

Our customization capabilities extend beyond the options listed above. Should you have additional requirements, we are able to make flexible adjustments in accordance with your specific needs and circumstances.

 

Packaging and Shipping

 

Packaging

Wooden crates or pallets

Transportation methods

Road transport, rail transport, sea transport

 

FAQ

 

Q: What is the main difference between stainless steel and nickel-based alloy flanges?

A: Stainless steel flanges are cost-effective for general corrosion; nickel alloys offer superior corrosion and high-temperature resistance for extreme conditions, at higher cost.

Q: How to select the right flange material?

A: Choose based on medium (acid/alkali, chloride content), temperature, pressure, and environment. For example: Seawater systems: Duplex 2205 or Hastelloy C276; High-temp sour service: Inconel 625.

Q: Do you support non-standard flange designs?

A: Yes, custom designs based on customer drawings or ASME B16.5/EN 1092-1, with FEA analysis support.

Q: What are the delivery conditions?

A: Typically solution annealed + pickled or sandblasted, with clean, oxide-free surfaces.

As one of the most professional steel flange manufacturers and suppliers in China, we offer a wide range of products with superior quality. Please rest assured to wholesale high-grade steel flange at competitive price from our factory. Contact us for more details.

alloy 625 flanges, carbon steel flanged fittings, Stainless Steel Weld Flanges
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